Medical Device Usability Testing

Our small, senior-level team comprises the top researchers in our field

Medical Device Evaluation and Usability Testing

When you want to bring a medical device to market in the US, partnering with UX Firm provides the expertise, rigor, and successful track record to gain FDA and EU clearance.

We follow the guidelines issued by FDA and IEC to validate the safe and effective use of medical devices. UX Firm has helped numerous medical device manufacturers by delivering effective test protocols for FDA pre-submission reviews, high quality formative and summative usability evaluations, and highly detailed reports to be used in FDA pre-market submissions for 510(k) and De Novo classifications. We also follow European MDR and MHRA requirements and provide research that supports CE marking.  Learn more about IEC and FDA standards for human factors validation studies.


Because we are a boutique consultancy, we can be highly competitive in pricing and highly effective in working directly with you to produce the research results you require.

Developing a medical device is not just a design challenge.  It is a safety and regulatory challenge.


To meet the requirement for a summative human factors validation study, UX Firm provides an expert 2-person team comprising the top UX researchers in our field.  We partner with your team to plan the study, execute the study with your specific user groups, analyze the findings to determine root causes for all critical and non-critical tasks, and document the findings in a report according to FDA guidelines.


As part of our engagement with clients, we can do any or all of the following tasks in compliance with FDA usability guidance:

  • Write the test protocol, including the moderator's guide, screener, and logging template
  • Manage participant recruitment with an approved screener
  • Conduct formative and summative human factors testing
  • Write a comprehensive report to include root cause analysis of errors, close calls, and difficulties


Formative Usability Testing

  • Engage with stakeholders to plan the study
  • Determine users, tasks, environments
  • Plan study tasks based on critical risk analysis
  • Conduct testing and analysis
  • Report findings and recommend changes


FDA Human Factors Validation Testing

  • Engage with stakeholders to plan the study and develop the test protocol
  • Use the URRA (Use Related Risk Analysis) to identify critical risk factors for procedural and knowledge tasks
  • Conduct testing to determine root causes of use errors, close calls, difficulties
  • Prepare the formal report of findings, following Table A-1, Section 8, of FDA Guideline
  • Conduct a stakeholders findings meeting

UX Firm ensures compliance in FDA Medical Device Human Factors Validation Testing

UX Firm provides our team of highly qualified, experienced researchers to conduct formative and summative usability testing of medical devices. Our processes ensure compliance with all regulations and guidelines in support of successful FDA 510(k) and De Novo submissions and European and UK MDR and MHRA requirements.


Our Guiding Principle: The goal of usability testing is not simply to observe users. The goal is the identify and reduce use-related risk before regulatory validation.

IEC 62366, ISO 14971, & ANSI/AAMI HE75 Require Human Factors Usability Testing

IEC 62366  Part 1: Application of Usability Engineering to Medical Devices

“IEC 62366 specifies a process for a manufacturer to analyze, specify, develop, and validate the usability of a medical device as it relates to safety. . . . Part 1 has been updated to include contemporary concepts of usability engineering, while also streamlining the process.
It strengthens links to ISO 14971. . . . Part 2 [offers] more detailed descriptions of usability engineering methods that can be applied generally to medical devices.”

ANSI/AAMI HE75:2025 Human Factors Engineering—Design of Medical Devices

provides comprehensive guidance on designing to accommodate user characteristics, managing the risk of use error, and undergoing usability testing to confirm the safety and effectiveness of the design. This document complements ANSI/AAMI/IEC 62366.

FDA Guidance for Applying Human Factors and Usability Engineering to Medical Devices

The primary guidance was issued on February 3, 2016. 

“FDA has developed this guidance document to assist industry in following appropriate human factors and usability engineering processes to maximize the likelihood that new medical devices will be safe and effective for the intended users, uses and use environments.”

The latest draft guidance was issued on December 9, 2022.  It contains important information about the URRA (Use-Related Risk Analysis) table they recommend for 510(k) submissions. 

"The main factors to consider in a risk-based approach to human factors assessment, as described in this draft guidance, include the identification of (i.e., presence of or modification to) critical tasks and the elimination or reduction in use-related hazards."
MedTech Top 10 medical device testing

Read our viewpoint article on The Importance of Human Factors Validation Testing for New Medical Devices to learn the points you should consider when selecting a vendor.

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“UX Firm has been a great partner to help us prepare the Usability study for our FDA submission. They have helped us in all the steps of the process, always open for discussion and giving great feedback on our medical device and its testing. I’m very happy that we trusted in UX Firm and I’m sure we will continue to do so in our future developments.”

Borja Gonzalvez, Product Manager NUUBO

Borja Gonzalvez

Product Manager, Nuubo

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Requirements Gathering

  • Engage with stakeholders
  • Determine goals for product
  • Gather requirements from known sources

Preliminary Analysis

  • Conduct heuristic evaluation/expert review
  • Review critical risk factors
  • Determine target user groups
  • Identify tasks for testing

Formative Usability Testing

  • Engage with stakeholders to plan the study
  • Determine users, tasks, environments
  • Establish critical risk factors
  • Conduct testing and analysis
  • Recommend changes

Human Factors Validation Testing

  • Plan study/develop test protocol
  • Use uFMEA to identify critical risk factors
  • Conduct testing to determine root causes of errors
  • Prepare formal report of findings
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"I had the pleasure of working side-by-side with Carol during a somewhat long-phased summative testing project for a medical device coming to market. Not only did UX Firm deliver, they were also flexible, knowledgeable, and a phenomenal catalyst for the project’s success. Without Carol’s expertise and guidance, we would not have been able to pass FDA validation. UX Firm is a top-notch research firm and comes highly recommended."

Deb Penny, Sr. Lead, ADI

Deb Penny, Sr. Lead

 HF/UX Engineer, ADI

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Medical Device Human Factors Case Study Example

Study Goals

Gain insights into user experience of multiple product design prototypes to determine preferences, success/failure rates, and safety of use by caregiver, clinician, and patient populations.


Methodology

Structure a comparative usability evaluation of five prototypes with representative users from three population groups, using all versions of the prototype (in varied order) to determine human factors issues, including safety and reliability, as measured against a specific set of criteria.


Outcome

The study identified the design variants with the highest task success rate and the lowest error rate.


A sample page from the report shows the results of one aspect of testing. Two prototypes were determined to be the most successful and acceptable to the three user groups, with features from a third prototype reflecting some interest and acceptance from study participants.


Retesting took place in an iterative design process to determine improvements in success/acceptance in usability testing of more advanced models.  Insights informed the final design decisions and strengthened the client's validation strategy.


Strategic Takeaway

Medical device usability testing is not simply a research activity.  It is a risk-reduction system.


Teams that integrate human factors testing early reduce regulatory uncertainty, improve patient safety, and avoid costly design revisions late in development.


Forward-looking device manufacturers are shifting from reactive validation testing to continuous usability risk reduction throughout product development.



That shift will increasingly separate successful submissions from delayed ones.

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Frequently asked questions


What is medical device usability testing?

Medical device usability testing evaluates whether intended users can safely and effectively use a device to complete critical tasks. The research identifies usability risks, use errors, and workflow problems so they can be addressed before regulatory submission.


What is the difference between formative and summative usability testing?

Formative usability testing occurs during development and focuses on discovering usability issues and improving design. Summative testing, also called validation testing, demonstrates that intended users can complete critical tasks safely under realistic conditions.


When should medical device companies conduct usability testing?

Medical device usability testing should begin early in development. Early formative studies reduce design risk and improve device usability before validation testing and regulatory submission requirements are finalized.


What is the best way to prepare for FDA human factors validation testing?

The best preparation for validation testing is a strong formative research program. Teams should identify critical tasks, test prototypes with representative users, refine the design, and develop a detailed protocol aligned with FDA human factors guidance.

Related Medical Device Usability Testing Resources

global standards
By Carol Barnum September 12, 2025
Learn how to achieve global compliance in medical device development by meeting IEC 62366-1 and FDA human factors standards. Explore best practices for usability testing and regulatory success.
medical device usability testing
By Carol Barnum February 9, 2024
Start your medical device usability testing for FDA submission. Explore our human factors validation services—contact us to learn more!
FDA clearance for syringes
By Carol Barnum July 16, 2019
Discover how UX Firm conducted a human factors evaluation, ensuring a successful FDA 510(k) submission. Contact us to learn more!